INTEGREX i-100ST

Process: 5-Axis, Multi-Tasking, Turning
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MACHINE DESCRIPTION:

INTEGREX i-100ST advanced Multi-Tasking machine delivers maximum versatility and throughput for smaller complex parts. The machine combines the capabilities of a high-powered turning center and full-function machining center to produce parts in single setups. This machine configuration features second turning spindle (S) for Done-In-One machining and lower turret (T) - minimizing fixtures, tools, handling and non-cut time.

Additionally, the machine brings dramatic reductions in lead-time and improves part accuracy through the elimination of multiple setups. With full 5-axis capability, the machine easily processes fully prismatic parts from solid or castings (chucked or bar fed work), round parts, or sculptured parts such as aerospace components.

MACHINE CHARACTERISTICS:

  • Milling spindle travel: -30 ~ 210 degrees (.0001 degree min index angle)
  • Optional 20k RPM (7.5 HP) milling spindle available
  • Full C-axis contouring (.0001 degree minimum index)
  • Productive second turning spindle for Done-In-One part processing
  • Added lower turret for machining at either main or second turning spindle
  • Available spindle connections ( KM63/ CAPTO C6 / HSK A63 )
  • 36-tool ATC standard ( HSK A63 ) – 72 tool option available

Machine Specifications

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Specification Bed Length -
Capacity Maximum Swing 530 mm / 20.90 in
Maximum Machining Diameter 500 mm / 19.700 in
Maximum Bar Work Capacity 51 mm / 2.0 in
Maximum Machining Length 854 mm / 33.620 in
Main Spindle Chuck Size 6 in
Maximum Speed 6000 rpm
Motor Output (30 minute rating) 11 kw / 15.0 hp
Second Spindle Chuck Size 6 in
Maximum Speed 6000 rpm
Motor Output (30 minute rating) 11 kw / 15.0 hp
Milling Spindle B-Axis Travel 240°
Magazine Capacity 36
Maximum Speed 12000 rpm
Motor Output (30 minute rating) 8 kw / 10.0 hp
Turret (Lower) Number of Tools 9
Feed Axes Travel (X Axis) 450 mm / 17.72 in
Travel (X2 Axis) 220 mm / 8.66 in
Travel (Y Axis) 210 mm / 8.27 in
Travel (Z Axis) 904 mm / 35.59 in
Travel (Z2 Axis) 903 mm / 35.55 in
Travel (W Axis) 903 mm / 35.55 in