INTEGREX i-100 BARTAC-S

Process: 5-Axis, Multi-Tasking

MACHINE DESCRIPTION:

Perfect for processing small complex parts, the compact INTEGREX i-100 BARTAC-S Multi-Tasking solution employs a large 4.4" spindle bore to bring high levels of productivity to the machining of bar material up to 4" in diameter.

The machine also features two turning spindles and a milling spindle that allow for full 5-axis machining and Done-In-One operations. Therefore, it effectively handles all processes from raw material input through final machining to provide dramatic reductions in lead times and improve workpiece accuracy through the elimination of multiple setups.

An Intelligent Bar Loader System automatically feeds out material the required distance from the chuck and minimizes the bar remnant. Furthermore, the optional chuck pressure management system automatically changes by part program for a wide variety of workpieces. It maintains not only the set chuck pressure per workpiece, but also the same pressure when changing material.

With a small footprint of 127" x 98", the INTEGREX i-100 BARTAC-S requires minimal floor space when compared to conventional equipment with gantry loader or robot systems with a footprint.

MACHINE CHARACTERISTICS:

  • Large 4.4" spindle bore efficiently machines large bar material
  • Second turning spindle (S) enables Done-In-One operations
  • Intelligent Bar Loader System productively handles bar material
  • 36-tool and 72-tool magazines feature automatic tool changers
  • MATRIX 2 CNC Control provides optimized 5-axis machining
  • Intelligent Functions offer ease of operation and optimum efficiency
  • Accommodates optional integrated work unloader and conveyor that cost effectively handles completed workpieces from the second spindle

Machine Specifications

Specification Bed Length -
Capacity Maximum Swing 530 mm / 20.87 in
Maximum Machining Diameter 500 mm / 19.690 in
Maximum Bar Work Capacity 102 mm / 4.0 in
Maximum Machining Length 854 mm / 33.620 in
Main Spindle Chuck Size 8 in
Maximum Speed 2000 rpm
Second Spindle Chuck Size 6 in
Maximum Speed 6000 rpm
Milling Spindle Maximum Speed 12000 rpm
Feed Axes Travel (X Axis) 450 mm / 17.72 in
Travel (Y Axis) 210 mm / 8.27 in
Travel (Z Axis) 904 mm / 35.59 in