Machine of the Month - February, 2014

INTEGREX i-400ST

MACHINE DESCRIPTION:

INTEGREX i-400ST advanced Multi-Tasking machine delivers maximum versatility and throughput for medium to large complex parts. The machine combines the capabilities of a high-powered turning center and full-function machining center to produce parts in single setups. This machine configuration features second turning spindle (S) for Done-In-One machining and lower turret (T) - minimizing fixtures, tools, handling and non-cut time.

Additionally, the machine brings dramatic reductions in lead-time and improves part accuracy through the elimination of multiple setups. With full 5-axis capability, the machine easily processes fully prismatic parts from solid or castings (chucked or bar fed work), round parts, or sculptured parts such as aerospace components.

MACHINE CHARACTERISTICS:

  • Milling spindle travel -30 ~ 210 degrees (.0001 degree min index angle)
  • Optional 20k RPM (15 HP) milling spindle available
  • Full C-axis contouring (.0001 degree minimum index)
  • Productive second turning spindle for Done-In-One part processing
  • Added lower turret for machining at either main or second turning spindle
  • Available spindle connections ( KM63/ CAPTO C6 / HSK A63 )
  • 36-tool ATC standard ( HSK A63 ) – 72 or 110 tool options available

Machine Specifications

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Specification Bed Length -
Capacity Maximum Swing 658 mm / 25.91 in
Maximum Machining Diameter 658 mm / 25.910 in
Maximum Bar Work Capacity 102 mm / 4.0 in
Maximum Machining Length 1519 mm / 59.800 in
Main Spindle Chuck Size 12 in
Maximum Speed 3300 rpm
Motor Output (40 ED Rating) 30 kw / 40 hp
Second Spindle Chuck Size 10 in
Maximum Speed 4000 rpm
Motor Output (40 ED Rating) 26 kw / 35 hp
Milling Spindle B-Axis Travel 240°
Magazine Capacity 36
Maximum Speed 12000 rpm
Motor Output (40 ED Rating) 22 kw / 30 hp
Turret (Lower) Number of Tools 9
Feed Axes Travel (X Axis) 615 mm / 24.21 in
Travel (X2 Axis) 230 mm / 9.06 in
Travel (Y Axis) 250 mm / 9.84 in
Travel (Z Axis) 1585 mm / 62.40 in
Travel (Z2 Axis) 1388 mm / 54.65 in
Travel (W Axis) 1539 mm / 60.59 in